20µM Wire EDM Prototyping EDM Wire Cut Service High Durability

Frigate delivers high-end CNC Wire Electrical Discharge Machining (EDM) services, offering capabilities from standard to ultra-high precision with tolerances as tight as ±2µm (0.0001″). We serve diverse industries with expertise in multiple wire sizes—from standard fine wire EDM down to 20µm (0.0008″) micro wire.

Our state-of-the-art EDM equipment and process expertise produce highly accurate, repeatable components from nearly any conductive material. Wire EDM enables intricate geometries, ultra-fine features, and tight tolerances often unattainable with traditional CNC machining. Our specialized processes can produce micro holes as small as 30 microns, expanding possibilities in precision manufacturing.

Consistent edge quality and kerf width are critical in Wire EDM machining. Key factors include:

• Wire diameter (thicker wires produce wider kerfs)
• Machining speed (affects thermal impact)
• Material properties

We utilize advanced monitoring techniques for real-time adjustments, ensuring optimal edge quality and kerf width. This approach minimizes finishing requirements, improves efficiency, and reduces costs.